LEARNING OUTCOMES

Describe the logistics and layout of a shipyard, and the technologies used in manufacturing methods.

AIMS AND LEARNING OUTCOMES

Provide the student with a widespread view on the current shipbuilding market, the arrangement and layout of a shipyard, the analysis of the systems and technologies of each workshop.

PREREQUISITES

none 

TEACHING METHODS

• Lectures

•  

  Educational visits

SYLLABUS/CONTENT

• ILCLUSTERMARITTIMO.
• COMPETITIVE FACTORS.
• MANUFACTURING COST AND final PRICE 
• RETURNS / UPDATING / INCOME / FINANCIAL CHARGES / ESTIMATE.
• LIFE CYCLE OF THE ORDER.
• THE CONTRACT.
• THE SHIP BUILDING PROCESS.
• COMPANY STRUCTURE (CORPORATE, MANAGEMENT, SHIPS, SHIPYARD).
• THE FLOW OF INFORMATION
• BASIC DESIGN, FUNCTIONAL DESIGN, DETAILED DESIGN.
• ORGANIZATION OF THE TECHNICAL SECTOR.
• FLOW OF DESIGN ACTIVITIES.
• LAYOUT OF THE SHIPYARD
• OFFICES AND WORKSHOPS (ADM, PER, COP, PRG, NAV, MON, BOR, SGE…).
• MANPOWER
• STEEL PLATE TRACKING.
•  STEEL PLATE CUTTING.
• HULL MANUFACTURING CENTER.
• NAVAL WORKSHOP.
• PREFABRICATION WORKSHOP (FLAT PANELS, CURVED PANELS, FLAT BLOCKS, CURVED BLOCKS….).
• THE INDICATORS (NON-QUALITY).
• ASSEMBLY CENTER.
• HULL PREASSEMBLY AND EQUIPMENT WORKSHOP.
• HULL ASSEMBLY WORKSHOP.
• SERVICE WORKSHOP.
• PIPE WORKSHOP.
• INDICATORS (NON-QUALITY).
• BOARD CENTER (ENGINE SYSTEM WORKSHOP, OUTSIDE ENGINE SYSTEM WORKSHOP, ELECTRICIANS WORKSHOP, AIR CONDITIONING AND VENTILATION WORKSHOP, SAFETY SYSTEMS WORKSHOP).
• THE INDICATORS (NON-QUALITY).
• PAYABLE LOAD (HOTEL, LNG, SDC, RO -‐ RO… ..).
• MECHANICAL WORKSHOP.
• HANDLING AND LIFTING.
• GENERAL SERVICES.
• WAREHOUSES
• WELDING (DEFINITIONS, PROCEDURES, WELDING, TREATMENTS).
• WELDING (PREPARATION OF THE EDGE, CHECKS, DEFECTS).
• WELDING IN NAVAL CONSTRUCTION.
• TIPOLOGY OF LAUNCH STRATEGY
• CALCULATION OF LAUNCH
• SAFETY ON SITE.
• COMPUTER TECHNOLOGY TO SUPPORT THE PROJECT, PROCESS, MANAGEMENT.
• THE P.E. (PRODUCTION ENGINEERING).
• PAINTING.
• INSULATION / INSULATION.
• TESTS OF SHIPS (TESTS AT MOORINGS).
• SEA TRIALS
• THE STABILITY TEST.
• THE SHIP REPAIR SITE.
• THE QUALITY (QUALITY CERTIFICATION, THE QUALITY BODIES, THE QUALITY PLAN OF THE ORDER, THE TOTAL QUALITY).
•  BENCHMARKING.
• EFFECTIVENESS OF MANAGEMENT.
• MARINE RESEARCH.
• PROGRAMMING AND CONTROL TECHNIQUES.
• THE ORDER PROJECT MANAGEMENT.
• THE WBS (WORK DISTRIBUTION STRUCTURE).
• RETICULAR TECHNIQUES.
• THE GANTT AND THE PERT AND CPM.
• THE FINANCIAL STATEMENTS (THE REPORT ON OPERATIONS, THE INCOME STATEMENT, THE BALANCE SHEET, THE NOTES TO THE FINANCIAL STATEMENTS, THE REPORT OF BOARD OF STATUTORY AUDITORS).
• THE SHIPYARD FOR YACHTING.
• GLOSSARY.

RECOMMENDED READING/BIBLIOGRAPHY

lecture note provided during the corse