CODE 90455 ACADEMIC YEAR 2017/2018 CREDITS 6 cfu anno 1 SAFETY ENGINEERING FOR TRANSPORT, LOGISTICS AND PRODUCTION 10377 (LM-26) - SCIENTIFIC DISCIPLINARY SECTOR ING-IND/17 LANGUAGE English TEACHING LOCATION SEMESTER 1° Semester MODULES Questo insegnamento è un modulo di: SAFE INDUSTRIAL PRODUCTION PRINCIPLES AIMS AND CONTENT LEARNING OUTCOMES The course is focused on various aspects of safety and security in industrial applications including: chemical plants, oil&gas, dangerous goods handling etc. Starting form reliability analysis, through Bayesian statistics, reliability modeling and simulation, failure analysis the course will guide the identification of possible risk factors and will presents the most promising methodological approaches. Two practical assignment will be given focusing on industrial incidents involving chemical spills and complex plants failures. AIMS AND LEARNING OUTCOMES The course addresses structurally the problem of the safety of industrial settlements and industrial plants in general, the introduction provides a basic framework and the connection with the notions learned in the Degree course with the possible completion of the existing "gap" . Part I addresses the structural patterns of cuts and collapses of industrial constructions, structures and carpentry as events often at the root of accidents. Through the analysis of theories and models, the student learns the "safe" design principles in the various scenarios considered. Part II addresses the consequences that industrial accidents can have on the environment and on people by emphasizing causal links and the interconnection between the structural, operational and human aspects of the incident phenomenon. The course is purely applicative with reference to industrial sectors considered to be "high risk" (chemical, nuclear, oil & gas, etc.). SYLLABUS/CONTENT Introduction and key concepts • Concept of risk and industrial risk • Elements of statistics and probability theory • Bayesian statistics applied to the industrial sector • MechStructural mechanics • Determination of stress characteristics • Recall on the solid of De Saint-Venant • Matrixl and tensorial notation elements Part I – Accidents resulting from collapse in industrial buildings, structures and carpentry • The ideal plastic behavior and plastic collapse • Plastic collapse of inflexible beams (plastic hinge hypothesis, collapse mechanism and fundamental theorems of breakdown calculation) • Continuous bodies, fundamental formulation and theorems, deformation plates problems and the Kirchhof plate model (industrial applications) • Numerical evaluation of collapse load as optimization problem (examples) • Ideally elastic-plastic structures subjected to cyclic loads • Adaptation, incremental collapse, alternating plasticity and running cycles • Adaptation conditions and related theorems • Behavior in case of stress and fatigue stress • In-depth: fatigue in aeronautical constructions • Eulerian instability and crisis for loss of stiffness • Discrete systems, stationary and minimal EPT, industrial examples, second order theory (notes) • Instability of compressed rods, critical loads and significant cases • Torsional flange instability and beams flush into a plane of symmetry • Flat Problems: Flat Plate Instability and Some Significant Cases (Announcements) • Calculation of Eulerian Critical Load, Rayleigh's Report, Mathematical Formulation (Eigenvalues) • Collapse due to instability: fundamental behaviors, initial post-critical behavior assessment, application to real industrial cases • Compression: curved theoretical capacity and effects of imperfections • Near-inflection beams, determining the carrying capacity • Structures sensitive to imperfections, changes in collapse load • Describing non-Eulerian instability problems: examples Assignments: Analysis of the collapse scenarios of an industrial chimney and a trellis crane Part II – Simulation models for industrial accident scenarios Probability distributions Montecarlo simulation Reliability, Availability and Sustainability and implications for accident scenario RBD, blocks modelling Assignment TARAS: FMECA risk analysis on an accident scenario in a nuclear plant with FTA, ETA and RBD modeling techniques • Estimating models and redundancy criteria • Estimating the parameters reliability • Fallout Templates for Release of Dangerous Substances in the Environment: Evaporating Pool, Horizontal Jet Release, Vertical Jet Release Assignment SLAB: Designing an Emergency Pollution Discharge Tower (chimney): Process and structural aspects. Human Factor: The role of the "human error" component in industrial accidents RECOMMENDED READING/BIBLIOGRAPHY Reference textbooks Riccardo Baldacci, Scienza delle Costruzioni, Vol II, Fondamenti di Meccanica delle Strutture (I-III, V-VI, IX), Edizioni UTET Torino, ISBN 88-02-04634-4, 1997 Leone Corradi Dell'Acqua, Meccanica delle strutture 2/ed, Vol III, Mc Graw Hill, ISBN: 978-88386-72309 Donald Ermak, SLAB User Manual, Lawrence Livermore National Laboratory, USA, 1990 (Public Domain) DoD, Applied R&M manual for defense systems, USA, Patrick O'Connor, Practical reliability engineering, John Wiley & Sons Fifth Edition., UK, 2012. Riccardo Baldacci, Scienza delle Costruzioni, Vol I, Fondamenti di Meccanica dei Solidi (I-IV, VIII), Edizioni UTET Torino, ISBN 88-02-03853-8, 1997 Deepening textbooks Armando Monte, Elementi di Impianti Industriali Volume 1, Edizioni Libreria Cortina, Torino. James Zapert, Richard Londergan, Harold Thistle Evaluation of dense gas simulation models, EPA, USA, 1991 Roberto Revetria, Roberto Mosca “Distributed Simulation in Industry” chapter 2 from Dr. Evon M. Abu- Taieh, “Simulation and Modeling: Current Technologies and Application” ISBN 978-159904198-8 Idea Group, Inc., Hershey, PA 17033, USA, 2007. Maurizio Catino, Da Chernobyl a Linate: incidenti tecnologici o errori organizzativi?, Bruno Mondadori Editore, Italia, 2006. TEACHERS AND EXAM BOARD ROBERTO REVETRIA Exam Board CHIARA MANDOLFINO (President) ROBERTO REVETRIA (President) EXAMS EXAM DESCRIPTION The exam provides for a single evaluation of each of the following elements, the vote being the sum of the individual evaluations: 1. The student's delivery of the 4 calculation reports related to the Assignments, 2. Oral discussion of an in-depth report on one of the lessons discussed 3. A multiple-choice test on all subjects covered by the course. 4. Evaluation of the frequency of teaching activities (lessons and exercises) proposed in the classroom Exam schedule Data appello Orario Luogo Degree type Note 09/01/2018 11:00 GENOVA Orale 07/02/2018 11:00 GENOVA Orale 28/03/2018 11:00 GENOVA Orale 05/06/2018 11:00 GENOVA Orale 10/07/2018 11:00 GENOVA Orale 04/09/2018 11:00 GENOVA Orale 25/10/2018 11:00 GENOVA Orale