CODE 90455 ACADEMIC YEAR 2021/2022 CREDITS 6 cfu anno 2 INGEGNERIA MECCANICA - PROGETTAZIONE E PRODUZIONE 9269 (LM-33) - GENOVA 5 cfu anno 1 SAFETY ENGINEERING FOR TRANSPORT, LOGISTICS AND PRODUCTION 10377 (LM-26) - GENOVA SCIENTIFIC DISCIPLINARY SECTOR ING-IND/17 LANGUAGE English TEACHING LOCATION GENOVA SEMESTER 1° Semester MODULES Questo insegnamento è un modulo di: SAFE INDUSTRIAL PRODUCTION PRINCIPLES TEACHING MATERIALS AULAWEB AIMS AND CONTENT LEARNING OUTCOMES The course is aimed at studying various aspects of safety and security in industrial applications including: chemical plants, oil & gas, dangerous goods handling etc. Starting form reliability analysis, through Bayesian statistics, reliability modelling and simulation, failure analysis the course will guide the identification of possible risk factors and will presents the most promising methodological approaches. Two practical assignment will be given focusing on industrial incidents involving chemical spills and complex plants failures. AIMS AND LEARNING OUTCOMES The course addresses structurally the problem of the safety of industrial settlements and industrial plants in general, the introduction provides a basic framework and the connection with the notions learned in the Degree course with the possible completion of the existing "gap" . Part I addresses the structural patterns of cuts and collapses of industrial constructions, structures and carpentry as events often at the root of accidents. Through the analysis of theories and models, the student learns the "safe" design principles in the various scenarios considered. Part II addresses the consequences that industrial accidents can have on the environment and on people by emphasizing causal links and the interconnection between the structural, operational and human aspects of the incident phenomenon. The course is purely applicative with reference to industrial sectors considered to be "high risk" (chemical, nuclear, oil & gas, etc.). TEACHING METHODS Theoretical lectures with support of slides and in-classroom exercises, assigments and seminars. SYLLABUS/CONTENT Introduction and key concepts • Concept of risk and industrial risk • Elements of statistics and probability theory • Bayesian statistics applied to the industrial sector • MechStructural mechanics • Determination of stress characteristics • Recall on the solid of De Saint-Venant • Matrixl and tensorial notation elements Part I – Accidents resulting from collapse in industrial buildings, structures and carpentry Axial loading Torsion Pure bending Beams Shearing stresses Stress transformations Principal stresses Beam deflection Columns Energy methods Accidents resulting from collapse in industrial buildings, structures and carpentry Assignments: Analysis of the collapse scenarios of an industrial chimney design a EOT crane using Eurocode. Part II – Simulation models for industrial accident scenarios Probability distributions Montecarlo simulation Reliability, Availability and Sustainability and implications for accident scenario RBD, blocks modelling Assignment TARAS: FMECA risk analysis on an accident scenario in a nuclear plant with FTA, ETA and RBD modeling techniques • Estimating models and redundancy criteria • Estimating the parameters reliability • Fallout Templates for Release of Dangerous Substances in the Environment: Evaporating Pool, Horizontal Jet Release, Vertical Jet Release Assignment SLAB: Designing an Emergency Pollution Discharge Tower (chimney): Process and structural aspects. Human Factor: The role of the "human error" component in industrial accidents Mistake proofing. RECOMMENDED READING/BIBLIOGRAPHY Reference textbooks Beer, Johnston & Dewolf, Mechanics Of Materials McGraw-Hill series in mechanical engineering, Tata McGraw-Hill Education, 2004, ISBN: 978-0-07-0535107 Riccardo Baldacci, Scienza delle Costruzioni, Vol II, Fondamenti di Meccanica delle Strutture (I-III, V-VI, IX), Edizioni UTET Torino, ISBN 88-02-04634-4, 1997 Leone Corradi Dell'Acqua, Meccanica delle strutture 2/ed, Vol III, Mc Graw Hill, ISBN: 978-88386-72309 Donald Ermak, SLAB User Manual, Lawrence Livermore National Laboratory, USA, 1990 (Public Domain) DoD, Applied R&M manual for defense systems, USA, Patrick O'Connor, Practical reliability engineering, John Wiley & Sons Fifth Edition., UK, 2012. Riccardo Baldacci, Scienza delle Costruzioni, Vol I, Fondamenti di Meccanica dei Solidi (I-IV, VIII), Edizioni UTET Torino, ISBN 88-02-03853-8, 1997 Deepening textbooks Armando Monte, Elementi di Impianti Industriali Volume 1, Edizioni Libreria Cortina, Torino. James Zapert, Richard Londergan, Harold Thistle Evaluation of dense gas simulation models, EPA, USA, 1991 Roberto Revetria, Roberto Mosca “Distributed Simulation in Industry” chapter 2 from Dr. Evon M. Abu- Taieh, “Simulation and Modeling: Current Technologies and Application” ISBN 978-159904198-8 Idea Group, Inc., Hershey, PA 17033, USA, 2007. Maurizio Catino, Da Chernobyl a Linate: incidenti tecnologici o errori organizzativi?, Bruno Mondadori Editore, Italia, 2006. TEACHERS AND EXAM BOARD ROBERTO REVETRIA Ricevimento: please contact for appointment the teacher by mail: revetria@dime.unige.it Exam Board ROBERTO REVETRIA (President) FAEZEH BAGHERI LORENZO DAMIANI FLAVIO TONELLI (President Substitute) LESSONS LESSONS START https://corsi.unige.it/10377/p/studenti-orario Class schedule The timetable for this course is available here: Portale EasyAcademy EXAMS EXAM DESCRIPTION The exam provides for a single evaluation of each of the following elements, the vote being the sum of the individual evaluations: 1. The student's delivery of the 4 calculation reports related to the Assignments, 2. Oral discussion of an in-depth report on one of the lessons discussed 3. A multiple-choice test on all subjects covered by the course. 4. Evaluation of the frequency of teaching activities (lessons and exercises) proposed in the classroom ASSESSMENT METHODS Evaluation of the level of understanding of the theoretical concepts, evaluation of the practical design and calculation skills, evaluation of the comunication competences in a session of a real life project presentation. Exam schedule Data appello Orario Luogo Degree type Note 19/01/2022 09:00 GENOVA Scritto + Orale 02/02/2022 09:00 GENOVA Scritto + Orale 30/05/2022 09:00 GENOVA Scritto + Orale 28/06/2022 09:00 GENOVA Scritto + Orale 14/07/2022 09:00 GENOVA Scritto + Orale 16/09/2022 09:00 GENOVA Scritto + Orale FURTHER INFORMATION Exercises, software use and seminars are offered during the lectures period.
